Elastomeric Tube Swaging Process

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- Commodity name: Elastomeric Tube Swaging Process
- Commodity ID: 1022073403147640832
This process is widely used in the commercial and military aircraft industry to fabricate tubing assemblies for hydraulic, fuel, oxygen, and similar fluid distribution systems. Currently, elastomeric swaging is used to fabricate tubing assemblies for both low and high pressure fluid systems made from aluminum, steel, stainless steel alloys, and titanium. Elastomeric swaging of end fittings produces fluid tight connections without the loss of material strength associated with thermal joining methods such as brazing and welding. In addition, elastomeric swaging produces high quality mechanical tube fitting attachments without the wall thinning and local stress concentrations produced by mechanical roller swaging or the older bite type designs.

In addition to serving the aerospace industry, we are now introducing our internal elastomeric swage machines and support tooling to other industries. Swagers can be used in the construction of marine engines, automobiles, trucks, refrigeration, air conditioning, motorcycles, motor homes, construction equipment, and tractors.The process is a cold forming process which utilizes extremely high radial forces applied to the internal surfaces of a tubular member to displace the tubing into grooves in an external end fitting, or into a shaped die cavity to produce tube end forms such as beads. The internal swaging forces are produced by the controlled linear travel of a high strength drawbolt which compresses an elastomeric expander against a static retainer ring surrounding the drawbolt. During the swaging cycle, controlled compression of the elastomeric material forces the tube wall radially into internal circumferential grooves in the end fitting skirt, producing a strong, leak proof mechanical attachment. During forming, the tube end fitting is contained within a precision matching split die cavity to provide a reactionary force to the forming operation and prevent distortion of the fitting.

Elastomeric swaging is a very rapid, efficient, and practical tube end fitting attachment process that eliminates expensive post processing operations such as radiographic or ultrasonic inspection frequently required for welded and brazed connections.

We manufacture all forming dies and swage tooling for each of our elastomeric tube swagers. Pricing for these items must be quoted based on customer requirements and quantity. Each swager is equipped to comply with all applicable safety standards as well as the electrical compatibility requested by the customer. An operation and safety training package is included with each swager purchased. A six month warranty on all parts and workmanship is included in the purchase price.

All swage machines are in compliance with the performance standards for product acceptance in the commercial aerospace industry. They are manufactured and tested in Arlington, Washington, USA.
Key words:
- Equipments
- Elastomeric Tube Swaging Process

Principal Part
Brand	The Elastomeric Tube Swaging Process
Model	The JF M-2000
Function	The JF M-2000 is a manual swager that is totally portable and operates without the need for air or electric power. The total weight is about 60 pounds and can be carried to remote locations. This unit can produce 75 tube swage attachments in one production shift (8 hours).
Specifications
Die Capacity	1/4" to 1/2" tube
Type	Manual / Portable
Features	Tight radius applications

Principal Part
Brand	The Elastomeric Tube Swaging Process
Model	The JF 4000
Function	The JF 4000 fully automatic swage machine features automatic clamping and un-clamping of the dies during each swage cycle. This feature is ideal in a high production shop and is capable of 200 or more swages per production shift (8 hours)
Specifications
Die Capacity	1/4" to 3/4" tube
Type	Automatic / Cabinet
Features	Electric hydraulic pump

Principal Part
Brand	The Elastomeric Tube Swaging Process
Model	The JF ME-6000-HP
Function	The JF ME-6000-HP features a high strength locking die assembly which allows for swaging of the toughest tube material as well as thicker wall tubing. It has a larger cylinder and die capacity to accommodate tubes and fittings up to 1.5 inch tube size.
Specifications
Die Capacity	3/4" to 1-1/2" tube
Type	Automatic / Cabinet
Features	Electric hydraulic pump